Food Industry Solutions
An integrated solution combining AI sales forecasting, real-time cold chain temperature monitoring and MES process tracking to simultaneously boost efficiency and management precision for safer, more efficient food manufacturing.
Customer Background
The client is a food processing company established in 1997, with core products including mochi, jelly and frozen desserts, known for quality and innovation. The company sells through supermarkets, convenience stores and e-commerce channels domestically while actively expanding overseas.
Challenges & Goals
Facing intense competition and stringent food safety standards, the client sought digital transformation to improve efficiency and competitiveness: more precise sales forecasting, inventory preparation and production planning to stabilize processes, boost line efficiency and accelerate anomaly tracking.
Solutions
One-stop integrated solution (IIoT, MES, AI) to boost efficiency and management precision simultaneously
IIoT Cold Chain Monitoring
Real-time refrigerator temperature monitoring to ensure compliance with storage standards and prevent temperature deviation risks.
MES Process Tracking
Process tracking, WIP management and workforce utilization calculation with transparent, visible information.
AI Sales Forecasting
AI-powered demand prediction to plan production volumes and procurement inventory, improving uptime and reducing waste.
AOI Expiration Date Inspection
Automated optical inspection replaces manual checks to verify product expiration date labeling accuracy.
Implementation Benefits
Reduced Inventory Waste
AI forecasting and precision scheduling create a healthier inventory structure
Improved Line Efficiency
Rapid anomaly identification and resolution boost overall operations and customer satisfaction
Fewer Human Errors
AOI automatically verifies expiration dates, improving labeling accuracy and consistency
Process Highlights
Warehouse preparation and production scheduling based on AI forecasts — reducing excess or shortages
Pre-shift check: automatic release when cold storage temperatures meet standards, instant alerts on anomalies
During production: MES reports station status, WIP count and yield in real time, with management dashboards updated synchronously
Packaging and labeling: AOI automatically verifies expiration date labels, reducing recall and complaint risks
Food Industry FAQ
IIoT connects to refrigeration equipment with upper/lower limits and anomaly alerts; data trails are fully recorded for audit purposes.
Recommended Products
Warehouse Management System
EXC-WMS
- Enterprise-grade smart WMS
- Paperless inbound/outbound operations
Manufacturing Execution System
EXC-MES
- Central hub for smart manufacturing
- Real-time shop-floor visibility and control
Smart ERP
SunFusion ERP
- Pure web-based ERP platform
- Covers supply chain, production, finance