Electronics Assembly Solutions
MES connects SMT stations, warehousing and smart racks, bridging SAP, MES, WMS and shop floor equipment for end-to-end reporting, traceability and replenishment — shortening handling time and stabilizing yield. From SMT loading to finished goods, every step is connected in real time.
Project Results
Core Capabilities
Shared core capabilities for electronics assembly projects, covering equipment integration, traceability, warehousing and reporting.
Equipment & Node Data Exchange
Connecting SMT nodes with real-time data written to MES for instant production progress visibility.
WIP & Serial Number Tracking
Lot/work order binding with magazine, board-edge/in-board serials, supporting panel split/merge and rework traceability.
WMS & SAP Sync
Real-time receive, issue, transfer and return posting; reporting and deduction in sync for consistent records.
Smart Rack Integration
Light-guided loading/unloading with barcode scan; unauthorized pick triggers alerts; inventory updated in real time.
Reports & Dashboards
Real-time production progress, OEE and daily warehouse dashboards; serial traceability and defect analysis available.
Extended Functions
X-Ray counting reconciliation, laser/label serial files, auto-reporting and equipment maintenance.
Success Stories
MES & WMS & Smart Racks & SMT Integration
Background & Goals
Deployed MES and WMS at the client's factory, integrating upward with SAP and downward with IIoT for process automation and data sharing. Launched production monitoring, OEE and warehouse operations dashboards.
Implementation Focus
Smart rack load/unload with unauthorized pick alerts to MES; full SMT node data exchange; laser/label serial files generated by MES; X-Ray auto-reconciliation; SAP-MES-WMS transaction and inventory sync.
Serial-Level Traceability for Electronics Assembly
Background & Goals
Client entered the ESS market, needing machine production history and key component source traceability.
Implementation Focus
Barcode-based reporting with full process records; per-unit serial-to-component linkage for repair/replacement queries; electrical test reports imported to MES database for analysis.
AI to Reduce AOI Over-Kill
Background & Goals
LED bulb AOI inspection had frequent over-kill, causing good-product losses.
Implementation Focus
Deployed AI platform for data preprocessing and model integration with standardized deployment. Defect rate reduced from 2% to 0.4%, monthly losses reduced by 80%.
Electronics Assembly FAQ
Light-guided loading/unloading, automatic unauthorized pick alerts and holds, with real-time MES inventory updates.
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